Turnkey EPC Solutions for Biogas, Bio-CNG (CBG), Renewable Hydrogen and Renewable Gas Processing Plants
BGR Tech provides complete Turnkey EPC Solutions for Biogas, Bio-CNG (CBG), Renewable Hydrogen and Renewable Gas Processing Plants, covering the entire project lifecycle from concept to commissioning. Our expertise includes design, engineering, procurement, fabrication, modular skid manufacturing, installation, testing and commissioning of Biogas Upgrading and Gas Processing Systems.
With a strong focus on sustainable energy and circular economy solutions, BGR Tech delivers modular, high-performance process packages that convert organic waste into high-value renewable fuels. Our skid-mounted systems are designed to maximize methane recovery, reduce operating costs, and ensure reliable long-term plant performance.
Backed by global technology collaborations and in-house engineering expertise, BGR Tech offers customized solutions for Municipal Solid Waste (MSW), Agricultural Residue, Distillery Waste, Food Processing Waste, Sewage Treatment Plants (STPs), Industrial Organic Waste, and other biomass feedstocks.
Our modular approach enables faster project execution, reduced site work, improved quality, and ease of future expansion.
BGR Tech Turnkey Scope Includes
Feedstock & Anaerobic Digestion
- Feedstock Receiving & Handling Systems
- Pre-treatment Systems (where applicable)
- Anaerobic Digestion Process
- Digestate Handling Systems
- Biogas Collection System
Biogas Cleaning & Upgrading
- H₂S Removal Systems
- Moisture Removal Systems
- CO₂ Removal / Biogas Upgrading Systems
- Siloxane & VOC Removal Systems
- Activated Carbon Polishing Units
- Gas Quality Monitoring Systems
Renewable Gas Processing
- Bio-CNG (CBG) Production Systems
- Bio-LNG Systems
- CO₂ Recovery & Liquefaction Systems
- Renewable Hydrogen Production (Steam Methane Reforming)
- Water Gas Shift Reactors
- Hydrogen Purification Systems (PSA / TSA / VPSA)
- Hydrogen Compression & Storage
Compression & Storage
- Biogas Compressors
- Bio-CNG Compressors
- Cascade Storage Systems
- High Pressure Storage Cylinders
- Gas Dispensing Systems
- Mobile Cascade Filling Systems
Utilities & Balance of Plant
- Cooling Water Systems
- Chilled Water Systems
- Instrument Air Systems
- Nitrogen Systems
- Electrical Distribution
- MCC & PCC Panels
- Earthing & Lightning Protection
- Fire Detection & Protection Systems
Instrumentation & Automation
- PLC Based Plant Automation
- SCADA Monitoring System
- Gas Detection Systems
- Process Instrumentation
- Safety Interlock Systems
- Control Panels
- Remote Plant Monitoring
Mechanical & Civil Scope
- Process Piping
- Structural Platforms
- Pipe Supports
- Equipment Skids
- Fabrication & Assembly
- Equipment Installation
Certifications
- ISO 9001:2015 – Quality Management
- ISO 14001:2015 – Environmental Management
- ISO 45001:2018 – Occupational Health & Safety
- ASME U Stamp – Pressure Vessel Manufacturing
- ASME U2 Stamp – High Pressure Vessel Manufacturing
- ASME S Stamp – Power Boiler Manufacturing
- National Board "R" Stamp – Repair &
Alteration of Pressure Equipment
- IBR Certified Manufacturing Facility
- ASME Section IX Qualified Welding Procedures
(WPS/PQR/WPQ)
- NDT & Hydro testing as per ASME/API Standards
- PESO Compliance Support for Bio-CNG Storage &
Dispensing Systems